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Methanol Concentration Meter Inline

Short Description:

The inline methanol concentration meter is a crucial in-process concentration measuring device for precise monitoring the methanol-water content in formaldehyde synthesis, distillation, purification, and other chemical synthesis process. It works in overcoming inherent limitations of traditional offline analysis by providing real-time and continuous data for safety, efficiency, quality assurance and cost reduction. Unlock more potentials in efficacy and yield through integration with automatic control systems.

 


  • Signal Mode: Four wire
  • Signal Output: 4~20 mA
  • Power Source: 24V DC
  • Density Range: 0~2g/ml
  • Accuracy of Density: 0.003g/ml
  • Resolution: 0.001
  • Repeatability: 0.001
  • Explosive-Proof Grade: ExdIIBT6
  • Operation Pressure: <1 Mpa
  • Temperature of Fluids: - 10 ~ 120 ℃
  • Ambient Temperature: -40 ~ 85 ℃
  • Viscosity of Medium: <2000cP
  • Electrical Interface: M20X1.5
  • Process Interface: Flange & Clamp
  • Wetted Parts: 316 Stainless Steel
  • Warranty: 12 Months
  • Product Detail

    Product Tags

    Working Principle

    The inline methanol concentration monitor is excited by a piezoelectric tuning fork to vibrate at its natural frequency. The change of its frequency is measured when it's fully immersed in a fluid. Fluid density is in inversely proportion to frequency shift. The greater the density, the more mass the tines have to vibrate, and the lower their frequency becomes. Then an electronic circuit amplifies the detected signal and converts the physical signal to a density or concentration value.

    Product Features

    Real-time density measurement for direct process control;

    Supports density-to-concentration conversion for all medium;​

    High-precision 5-digit (4 decimal places) real-time readings;​

    Converts measured density to 4-20mA or RS485 digital signal;​

    On-site parameter setting and commissioning;​

    Customizable wetted part materials for corrosive medium;​

    Interested? Contact Sales Team

    Challenges in Inline Methanol Concentration Measurement

    ● Temperature and pressure changes alter methanol concentration;

    ● Sensor degradation over time caused by methanol with trace acids from hydrolysis;

     Fouling and deposition on sensor surfaces lead to slow response times or drift;

    ● Dynamic flow rates cause uneven medium contact;

     Bubbles in methanol stream reduce the effectiveness of density measuring;

    Advantages of Lonnmeter Inline Methanol Concentration Meter

     -30~120 ℃ temperature compensation to minimize interferences from temperature changes;

    ● Customizable corrosion-resistant materials (Stainless steel, titanium alloy, Hastelloy alloy, PTFE, ceramic);

    ● Install and immerse on stable methanol stream;

    ● Simple mechanical structure minimizes possibilities of maintenance and replacement;

    ● Ultra-low error margin (±0.2% full scale);

    ● Automatic data logging and documentation;

    More Applications? Consult Engineers Now

    Parameter Selection Table

    Methanol Concentration Meter Specification Code Specifications
    Density Measurement Range 1 0~1 . 5 g/cm³
    2 0~2 g/cm³
    X Others
    Process Connection D1 2" 150LB Flange
    D2 2" 300LB Flange
    D3 DN50 PN25 Flange
    D4 DN50 PN40 Flange
    K1 2" Clamp
    K2 3" Clamp
    M1 G3/4 Thread
    M2 G1 Thread
    XX Others
    Material of Wetted Parts J1 316
    J2 Titanium
    J3 Zirconium
    J4 Hastelloy-C alloy
    JX Others
    Surface Treatment A Standard Polishing
    B Electropolishing
    C PFA Coating
    Probe Length 0 Standard Length
    1 100 mm
    2 200 mm
    3 300 mm
    4 400 mm
    5 500 mm
    X Others
    Accessories F0 None
    F1 Mounting Bracket
    F2 Bypass Pipeline
    F3 Flow Cell
    F4 Flushing Port
    F5 Flange Support
    F6 Protective Cover
    FX Others

    Customization Options​

    I. Core Performance Customization​

    ● Measurement Accuracy and Range​
     Installation Method​
    Probe Length
    Material​ of Wetted Parts

    II. Environment and Safety Customization​

    Explosion – Proof Certification​
    Temperature and Pressure Certification
    Start ODM Now

    Installation

    inline density meter installation diagram

    Inline Density Meter Installation Diagram

    Installation for Special Working Conditions

    About Lonnmeter

    SHENZHEN LONNMETER GROUP is a global intelligent instrument industry technology company. The group is headquartered in Shenzhen, China's science and technology innovation center. After more than ten years of steady development, it has formed a collection of research and development, production, sales and service. A group company of measurement, intelligent control, environmental monitoring and other series of project products.

    Service Philosophy:
    Every little thing for customers is a big thing for LONNMETER!
    Business Philosophy:
    Help customers succeed!
    Group Values:
    Customer first, pursuit of perfection, embrace change, dedicated cooperation, hard work, happy life.
    Group Mission:
    Make measurement intelligence more accurate!
    Group Vision:
    In the next 3-10 years, LONNMETER will create a new generation of smart instruments leader in China! In the next 10-20 years, let more people in the world use LONNMETER products and become the new generation leader of global smart instruments!

    LONNMETER GROUP has seven professional production bases, more than 71 professional and technical personnel, and more than 440 skilled workers. The product quality is high, and the company has won many awards. At present, the company has obtained 37 national research and development patents, and its products have passed 19 international certifications such as CE, FCC, FDA, and TUV. The technical team of SHENZHEN LONNMETER GROUP is the core strength of the company. With its strong technical strength, it has conducted in-depth research and development on new products and new technologies in the intelligent instrument industry. The team worked hard to keep up with industry trends and made major breakthroughs in new product development.

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